POLYRACK is a system partner for the construction of robust, yet light system applications that are highly resistant to shock, vibration and heat. Our experienced R&D engineers turn customer-specific mechanical, electronic and thermal requirements into customized solutions with the interaction of all system components.
The rugged systems are used for mobile applications such as ground mobile vehicles, portable shelters or various aircrafts.
They are also used in a variety of rugged commercial and industrial applications. These applications have to be compliant to extreme environmental conditions such as extended temperature ranges, sand / dust, vibration / shock, high-altitudes and unusual power input sources.
Secure communications, satellite communications, public security systems, energy mangement systems, transportation systems
Transportation platforms, power management, communications control, computer and information systems
Radar applications, ground vehicle systems, data management systems, energy management, communication systems
Besides standard sizes from ½-ATR to 1½-ATR, POLYRACK also offers customer specific solutions with various backplane slot counts for CompactPCI, VME / VME64x, VPX / OpenVPX or custom designs.
The ATRs are designed for harsh mechanical, climatic, chemical and electrical stresses and comply with MIL-STD-810 for shock and vibration and MIL-STD-461 for EMC.
The ATRs are available with convection cooling and fan assisted air-flow, conduction cooling and hybrid versions including liquid or air cooling.
Power management, avionics, communication and navigation
Commercial aerial surveillance, surveillance and communi-cation systems, navigation and mission computers
Airspace surveillance and control, command and control, communication systems, avionics, fire control and navigation
The systems for marine applications are prepared with special attention to water and salt resistance as well as shock and vibration. For demanding salt-spray environments bronze MIL-DTL-38999 III connector systems are used supplemented by electroless nickel plating for below-deck applications.
Zero halogen wires and cables ensure the required level of performance for naval applications.
Communications, navigations, security and safety, safety monitoring, coast guard
Microwave and radar, maritime defence, safety and survival systems, maritime communications, power management, navigations
The CasTEC case series was specifically introduced for use in harsh industrial environments. The case consists of two-parts made of die-cast aluminum. The sealing gasket required for IP65 compliance is recessed positioned inside the cover. The possibility of unintentional damage is thus practically excluded. This guarantees the reliability of the case, even when it is frequently opened and closed. A mounting plate can be positioned in the base of the enclosure. Easy-to-mount and retrofittable brackets enable wall mounting.
Enclosures for ruggedized applications are designed and made to customer specifications considering demands for IP/EMI protection, environmental concerns and heat dissipation aspects.
System enclosures in a material combination of sheet metal bending technology, aluminum extrusion process and alu-minum die-casting suitable for VPX-custom-backplanes.
Castings can be made for individual use. The expertise includes design, development and production throughout all mechanical and electronical tasks considering the original specifications.
